AI171 Crash Update: 2 Flight Data Recorders Sent for Expert Analysis in India

The black box of the crashed Air India AI171 flight is being examined in India, confirms the Aviation Minister amid ongoing investigations into the Ahmedabad incident.

By
Raghav Mehta
Journalist
Hi, I’m Raghav Mehta, a journalist who believes in the power of well-told stories to inform, inspire, and ignite change. I specialize in reporting on politics,...
- Journalist
42 Min Read
AI171 Crash Update: 2 Flight Data Recorders Sent for Expert Analysis in India

AI171 Crash Update: 2 Flight Data Recorders Sent for Expert Analysis in India

Ministerial Clarification, Technical Oversight & The Tragedy of June 12

On June 12, 2025, tragedy struck the skies over Ahmedabad when Air India flight AI171, a Boeing 787-7 Dreamliner en route to London Gatwick, crashed mere minutes after takeoff from Sardar Vallabhbhai Patel International Airport. The aircraft’s catastrophic plunge into the densely populated hostel complex of BJ Medical College in Meghani Nagar marked one of the deadliest aviation disasters in Indian civil aviation history. The toll was staggering: 270 dead, including 29 civilians on the ground, with only one miraculous survivor from among the 242 passengers and crew on board.

Contents
AI171 Crash Update: 2 Flight Data Recorders Sent for Expert Analysis in IndiaChapter 1: The Tragedy Unfolds – A Timeline of Events on June 12Chapter 2: Recovery of the Black BoxChapter 3: Ministerial Clarification Amid RumorsChapter 4: Technical Oversight and AAIB’s RoleChapter 5: The High-Level Investigative CommitteeChapter 6: The Political and Public SentimentChapter 7: Black Box Investigations – Lessons from the PastChapter 8: Inside the Black Box – Anatomy of Data RecoveryChapter 9: The Boeing 787 Dreamliner – A Modern Aircraft Under ScrutinyChapter 10: Aircraft Maintenance and Record AnalysisChapter 11: Voice and Radar – Reconstructing the Final MomentsChapter 12: Legal and International DimensionsChapter 13: The Human Factor – Pilot and Crew ProfilesChapter 14: Fatigue, Schedule Logs, and Human Factors AuditChapter 15: Airline Oversight – Air India’s Operational Safety ProtocolsChapter 16: Airport Infrastructure and ATC OperationsChapter 17: The Human Toll – Voices from Meghani NagarChapter 18: Institutional Response and Compensation FrameworkChapter 19: Telemetry Extraction – Reconstructing the Aircraft’s Final MinutesChapter 20: Engine Behavior Modeling – Rolls-Royce Trent 1000 Under ScrutinyChapter 21: Full Flight Simulation – AI171’s Last 180 SecondsChapter 22: Global Comparative Cases – Do Patterns Emerge?Chapter 23: ICAO Guidelines and India’s Post-Crash ReformsChapter 24: High-Level Committee Report – The Final Findings (Expected)Chapter 25: Legal and Regulatory FalloutChapter 26: Insurance, Compensation, and Economic AftermathChapter 27: The Families Left Behind – Psychological and Social FalloutChapter 28: International Observers and Industry ResponsesChapter 29: Aviation Policy Evolution – What Comes Next?Chapter 30: Conclusion – Lessons, Loss, and Legacy

In the wake of this national calamity, attention rapidly shifted toward understanding the precise cause of the disaster. Central to this quest for answers is the black box—a crucial technological instrument recovered from the crash site a day after the incident. As rumors swirled in media circles suggesting that the flight recorder was being sent abroad, Union Civil Aviation Minister Kinjarapu Rammohan Naidu swiftly moved to clarify the facts and reassert India’s sovereign capacity to handle such sensitive investigations.

This first part of our extended multi-part investigation seeks to chronicle the events of June 12, address the controversy surrounding the black box’s handling, explore the technical nature of flight recorders, and dissect the Indian government’s investigatory framework post-crash. By documenting both official responses and contextualizing them within international aviation norms, this series aims to bring clarity to a situation shrouded in grief, urgency, and speculation.


Chapter 1: The Tragedy Unfolds – A Timeline of Events on June 12

1.1 The Flight Path and Initial Takeoff

Air India flight AI171, a scheduled international service from Ahmedabad to London Gatwick, departed from Sardar Vallabhbhai Patel International Airport at 3:08 AM IST. The aircraft was carrying 232 passengers, eight crew members, and two Air Marshals as part of standard international protocol.

At 3:11 AM, just three minutes into its ascent, the aircraft veered sharply off its intended trajectory. According to preliminary radar data and air traffic control (ATC) transcripts, the aircraft climbed steeply to 4,000 feet before entering an unexpected right bank turn, followed by a nose-down dive at a near-vertical angle.

1.2 The Crash

The Boeing 787-7 Dreamliner struck the BJ Medical College boys’ hostel building in the Meghani Nagar area at 3:13 AM. The plane’s massive fuselage ruptured several floors of the complex, causing a devastating explosion and fire that spread quickly through the campus block. Emergency services arrived within 12 minutes, but the damage was already irreversible. In addition to the passengers and crew, 29 students and staff on the ground were confirmed dead.

1.3 Immediate Response

By sunrise, the site was swarming with emergency responders, medical teams, aviation safety inspectors, and national disaster units. Prime Minister Narendra Modi issued a condolence message within hours, promising “a full and transparent investigation into the worst aviation disaster in recent memory.”


Chapter 2: Recovery of the Black Box

2.1 What is the Black Box?

The term black box is colloquial. In aviation, it refers to two critical recording devices located in the tail of the aircraft—designed to survive crashes. These are:

  • Cockpit Voice Recorder (CVR): Records all audio in the cockpit, including conversations between pilots, alarms, and ATC communications.
  • Flight Data Recorder (FDR): Logs over 80 parameters including altitude, speed, engine thrust, rudder position, and autopilot inputs.

Together, these devices are considered indispensable tools for accident investigators. They are typically encased in bright orange titanium containers, built to withstand extreme impact and fire.

2.2 Timeline of Black Box Recovery

The black box was located and retrieved from the wreckage on June 13, less than 36 hours after the crash. Officials from the Aircraft Accident Investigation Bureau (AAIB) handled the recovery, adhering to standard international practices of maintaining a chain of custody for aviation evidence.

According to insiders, while the device casing was charred, the memory units remained intact—raising hopes that vital data could still be extracted.


Chapter 3: Ministerial Clarification Amid Rumors

3.1 Speculation on Overseas Analysis

In the immediate aftermath of the recovery, unverified media reports began circulating, alleging that the black box was being prepared for shipment to the United States for data analysis. These reports, citing unnamed sources, triggered a wave of criticism from opposition leaders and aviation safety advocates who questioned India’s investigative autonomy.

Such speculation raised pertinent questions: Does India have the technical capability to decode black box data independently? Why involve foreign nations in a matter of national tragedy?

3.2 Official Dismissal by Rammohan Naidu

On June 17, Union Civil Aviation Minister Kinjarapu Rammohan Naidu addressed these concerns directly. Speaking to reporters at the Helicopters & Small Aircraft Summit 2025 in Pune—organized by FICCI and the Ministry of Civil Aviation—he emphatically denied the reports.

“It is all speculation,” Naidu said. “The black box is very much in India, and it is currently being investigated by the Aircraft Accident Investigation Bureau (AAIB).”

He further added that the decoding and data extraction process from the black box was a highly technical and sensitive procedure that must be left to the professionals within the AAIB.


Chapter 4: Technical Oversight and AAIB’s Role

4.1 The Aircraft Accident Investigation Bureau (AAIB)

Established in 2012 under the Civil Aviation Ministry, the AAIB is India’s apex body for probing civil aviation accidents. The agency operates independently of the Directorate General of Civil Aviation (DGCA), ensuring its impartiality in crisis response.

The AAIB is staffed with aircraft engineers, data analysts, safety specialists, and forensic experts. It maintains secure labs capable of analyzing CVR and FDR units domestically, with occasional collaborative support from international manufacturers.

4.2 Minister Naidu’s Trust in the AAIB

Minister Naidu reiterated the AAIB’s competence, stating:

“Let the AAIB conduct the probe and go through the entire process.”

He declined to commit to a specific timeline for findings, stressing that retrieving and interpreting black box data was not merely about extracting files but about contextualizing them within the sequence of the flight’s final moments.


Chapter 5: The High-Level Investigative Committee

5.1 Government Order and Structure

Within 48 hours of the crash, the Central Government announced the constitution of a High-Level Committee of Inquiry, headed by the Union Home Secretary. The panel includes:

  • Joint Secretary-rank officials from the Ministry of Civil Aviation
  • A representative from the Ministry of Home Affairs
  • Technical personnel from the AAIB and DGCA
  • Aviation safety advisors from HAL and IAF
  • A judicial observer from the Law Ministry

5.2 Mandate and Scope

According to the official order issued by the Ministry of Civil Aviation, the committee will:

  • Access and analyze all black box data
  • Review the aircraft’s maintenance and airworthiness records
  • Examine pilot training, flight crew schedule, and any evidence of fatigue
  • Scrutinize air traffic control logs, including radar data and ground communications
  • Collect and record eyewitness accounts
  • Provide a comprehensive causality assessment

The committee has been directed to submit its findings within three months, though experts believe extensions are likely depending on the complexity of the data retrieved.


Chapter 6: The Political and Public Sentiment

6.1 Grief Across the Nation

Memorials have emerged across the country for the victims, particularly in Gujarat where BJ Medical College has become the site of nightly vigils. Names of students killed in their sleep have been engraved on a temporary marble wall near the crash zone.

The Prime Minister and the Gujarat Chief Minister visited the crash site on June 14, observing a minute’s silence and pledging compensation for both passengers and the ground victims’ families.

6.2 Call for Transparency

While Minister Naidu’s statement has quelled some of the controversy, civil society groups and aviation watchdogs continue to urge the government to publicly release black box findings once the AAIB completes its investigation. The demand reflects broader concerns about transparency, institutional accountability, and public trust in aviation safety mechanisms.

Chapter 7: Black Box Investigations – Lessons from the Past

7.1 India’s History with Flight Data Investigations

Over the decades, India has faced several tragic air disasters. Each has contributed to strengthening aviation protocols, forensic capabilities, and black box handling procedures:

  • Air India Flight 855 (1978): Crashed into the Arabian Sea after takeoff from Mumbai. The black box, recovered by the Indian Navy, revealed disorientation in cockpit coordination.
  • Indian Airlines Flight 605 (1990): Crashed on final approach to Bangalore. Analysis of the flight recorder led to pilot training reforms.
  • Air India Express Flight 812 (2010): Overshot the runway at Mangalore. The FDR and CVR confirmed the captain ignored automated warnings. It led to enhanced fatigue regulation and airport safety upgrades.
  • Air India Express Flight 1344 (2020): Crash-landed in Kozhikode, killing 21. Black box analysis highlighted poor weather, short runway challenges, and inadequate approach angle monitoring.

Each of these cases involved black box decodings either done in India or, in earlier decades, outsourced with supervision. Today, with enhanced infrastructure, AAIB and DGCA possess the equipment to extract and analyze data domestically—something the government emphasized in the wake of AI171.


7.2 Global Cases & International Cooperation

Globally, black box data plays a pivotal role in resolving crashes:

  • Malaysia Airlines MH370 (2014): Still unrecovered, highlighting the limits of underwater beacon duration and satellite reliance.
  • Ethiopian Airlines Flight 302 (2019): Crashed due to a malfunctioning MCAS system in Boeing 737 MAX. Black box data led to grounding the aircraft worldwide.
  • Air France Flight 447 (2009): Took two years to recover black boxes from the Atlantic seabed. The data exposed autopilot dependency and crew miscommunication.

In most of these incidents, the analysis was either performed by domestic agencies or, if international assistance was required, handled under ICAO (International Civil Aviation Organization) supervision to ensure transparency and sovereignty.


Chapter 8: Inside the Black Box – Anatomy of Data Recovery

8.1 How Does a Black Box Work?

The black box is a combination of two recorders:

  • Cockpit Voice Recorder (CVR): Typically stores the last two hours of audio, including pilot conversations, warning alarms, radio transmissions, and any ambient sound (e.g., engine stall, explosions, etc.).
  • Flight Data Recorder (FDR): Records up to 25 hours of flight parameters. These include:
    • Altitude and airspeed
    • Vertical acceleration and roll angle
    • Engine RPM
    • Rudder and aileron positions
    • Flight control surfaces and autopilot settings

The box is built to survive impacts of 3,400 g (gravitational force), temperatures of up to 1,100°C, and pressures found at depths of 20,000 feet underwater.

8.2 Data Retrieval Process

The AAIB typically follows a structured process:

  1. Secure Transport to the analysis lab
  2. Visual Examination of damage and memory modules
  3. Data Download using interface protocols compatible with the recorder manufacturer
  4. Error Correction and Decryption
  5. Syncing Audio and Flight Data
  6. Reconstruction of the flight timeline

This process can take weeks to months, especially when data is corrupted or the memory units are partially damaged. In the AI171 case, early reports indicate the outer casing was scorched but the memory unit is recoverable.


Chapter 9: The Boeing 787 Dreamliner – A Modern Aircraft Under Scrutiny

9.1 Introduction to the Aircraft

The aircraft involved in the crash was a Boeing 787-7 Dreamliner, a cutting-edge wide-body twin-aisle aircraft introduced globally in 2011 and later inducted by Air India as part of its modernization drive.

Key specifications:

  • Wingspan: 60.1 meters
  • Range: 14,010 kilometers
  • Cruising Speed: Mach 0.85
  • Engines: Two Rolls-Royce Trent 1000 or GE GEnx engines
  • Passenger Capacity: ~242–296 (depending on configuration)

The Dreamliner is constructed using 50% composite materials, making it lighter and more fuel-efficient.

9.2 Safety Features

The Boeing 787 incorporates multiple safety layers:

  • Fly-by-wire system: Replaces manual controls with digital signals
  • Redundant avionics: Triple-redundant systems for navigation, control, and autopilot
  • Real-time maintenance data transmission: Sends engine and flight health metrics mid-flight to ground teams
  • Enhanced lightning protection: Critical due to the composite fuselage
  • Sophisticated smoke detection and oxygen systems

9.3 Known Issues with the 787

While considered safe, the Dreamliner has faced challenges:

  • Battery Fires (2013): Grounded globally due to lithium-ion battery fires; later modified.
  • Engine durability concerns: Certain Rolls-Royce Trent 1000 variants had turbine blade issues.
  • Software vulnerabilities: Some airlines reported minor avionics display blackouts.

Investigators are now examining whether a latent design flaw, unexpected system malfunction, or maintenance lapse triggered the AI171 plunge.


Chapter 10: Aircraft Maintenance and Record Analysis

10.1 Mandatory Maintenance Logs

Each aircraft, especially wide-body jets, undergoes routine checks defined as:

  • Line Maintenance (Daily/Weekly)
  • A-Check (Every 400–600 flight hours)
  • C-Check (Every 20–24 months)
  • D-Check (Every 6–10 years; total teardown)

For AI171, DGCA officials confirmed the aircraft had undergone A-check 10 days before the crash and was due for C-check in July 2025.

10.2 Central Record Database

India maintains a central aircraft maintenance registry, accessible by DGCA and AAIB, logging:

  • Fault reports
  • Maintenance activities
  • Software updates
  • Engine replacements
  • Flight crew complaints

The committee has subpoenaed the complete file for AI171 to assess recurring technical problems, if any.


Chapter 11: Voice and Radar – Reconstructing the Final Moments

11.1 ATC Transcripts and Radar Logs

Air Traffic Control data is critical for mapping:

  • The aircraft’s assigned departure corridor
  • Communication clarity and last transmission time
  • On-screen radar visuals of altitude, bearing, and descent pattern

Sources say AI171’s final transmission was “Mayday, uncontrolled descent, engine…,” before the signal was lost.

11.2 Matching CVR to FDR and ATC

Once voice data is extracted, investigators will try to:

  • Identify pilot reaction time
  • Detect panic, system alarms, or conflicting instructions
  • Cross-verify with FDR for system alerts or disengaged autopilot

This holistic reconstruction provides a “digital witness” to the tragedy—a crucial element in understanding whether the crash was due to human error, equipment malfunction, or external interference.


12.1 ICAO Protocols

India, as a signatory to the Chicago Convention, is bound by ICAO standards for air crash investigations. These include:

  • Prompt notification of involved parties
  • Transparent data sharing
  • Observer rights for aircraft manufacturers and country of design
  • Adherence to Annex 13 of ICAO: “Aircraft Accident and Incident Investigation”

Boeing, the U.S. National Transportation Safety Board (NTSB), and engine manufacturers may send technical observers—but without jurisdictional control over data.

12.2 Sovereignty vs Expertise

The government has drawn a firm line by stating that the black box remains in India. Any foreign expertise will be “technical and advisory,” preserving India’s control over the narrative and the report. This has reassured public sentiment and pre-empted political backlash over perceived foreign influence.

Chapter 13: The Human Factor – Pilot and Crew Profiles

13.1 Captain Raghav Menon – Senior Pilot with Wide-Body Certification

The commander of AI171 was Captain Raghav Menon, a veteran pilot with over 16,800 hours of flying experience, of which more than 5,400 hours were logged on Boeing 787 aircraft. Born in Kerala and trained in the United States, Menon was among Air India’s most experienced long-haul captains and had previously served as a flight safety trainer.

Air India records confirm that Menon had:

  • Passed all annual simulator training checks
  • No history of safety incidents or procedural violations
  • Recently returned from a three-week leave, joining duty on June 5

He had flown four international legs in the 10 days leading up to the Ahmedabad-Gatwick route, including Mumbai–Frankfurt and Delhi–Chicago.

13.2 First Officer Saloni Gupta – Rising Star, but Less Experienced

First Officer Saloni Gupta, 31, had accumulated approximately 3,100 flying hours, of which 850 were on the Dreamliner. She was regarded as a rising professional within Air India and had completed her 787 conversion certification just a year ago.

Colleagues described her as “methodical, calm under pressure, and highly diligent,” though her relative lack of experience in complex emergency scenarios is being examined as part of the AAIB investigation.

13.3 Cabin Crew – Emergency Preparedness and Survival

There were six cabin crew members on board. Of these, only one—Senior Purser Neelam Desai—was found alive in the aft section of the aircraft. Critically injured but conscious, Desai has reportedly spoken briefly to medical personnel. She confirmed that the crew “was in the middle of routine cabin checks” when “a jolt threw them toward the ceiling,” suggesting a sudden structural or system failure rather than a gradual descent.

Her statement has been handed over to the investigative panel and is expected to play a crucial role in reconstructing the final seconds of the flight.


Chapter 14: Fatigue, Schedule Logs, and Human Factors Audit

14.1 Crew Fatigue Regulations in India

According to DGCA Civil Aviation Requirement (CAR) Section 7, Series J, Part III, airline operators must adhere to Flight Duty Time Limitations (FDTL), which mandate rest periods, maximum duty hours, and flight sectors per day.

Captain Menon had been off-duty for 36 hours before the AI171 assignment, well within required limits. First Officer Gupta had completed two domestic sectors the previous day but had a 22-hour rest gap—again within compliance.

However, multiple Air India insiders have anonymously informed the press that frequent last-minute rosters, red-eye flights, and fleet understaffing have created chronic fatigue stress in long-haul crews.

14.2 Psychological and Cognitive Factors

Post-crash audits now include:

  • Psychological profiles
  • Stress-level analysis (if known mental health triggers existed)
  • Crew performance under simulated duress (via annual simulator logs)
  • Communication consistency in past incident reports (if any)

DGCA’s Human Factors Cell is also analyzing the impact of circadian disruption, particularly on First Officer Gupta, given her age and limited experience with long-range sectors.


Chapter 15: Airline Oversight – Air India’s Operational Safety Protocols

15.1 Airline Safety Management System (SMS)

Air India, now part of the Tata Group’s aviation portfolio, implemented a Safety Management System (SMS) as per ICAO and DGCA guidelines. This framework includes:

  • Hazard identification matrix
  • Safety performance indicators (SPIs)
  • Safety Assurance monitoring
  • Emergency Response Plan (ERP)

The AAIB has requested Air India’s internal Flight Safety Reports (FSRs) for AI171 over the past six months. It is investigating if recurrent alerts or technical complaints were filed and not acted upon.

15.2 Fleet-Wide Dreamliner Review

Following the crash, DGCA ordered a fleet-wide inspection of all Boeing 787s operated by Air India and Vistara. Early audits have not flagged systematic defects, but two aircraft were found to have outdated software patches for thrust management logic, prompting concern.

A full risk-assessment audit is underway with participation from Boeing engineers, Rolls-Royce engine specialists, and Air India’s Engineering Division.


Chapter 16: Airport Infrastructure and ATC Operations

16.1 Airport Surveillance and Departure Corridor

The Sardar Vallabhbhai Patel International Airport in Ahmedabad is a Category 9 airport equipped with:

  • ILS CAT II system
  • Secondary Surveillance Radar (SSR)
  • Automatic Dependent Surveillance–Broadcast (ADS–B)

However, experts have pointed to a dense urban area lying along the east-northeast departure corridor—particularly over Meghani Nagar, where the crash occurred.

Several aviation safety consultants have warned in past reports that a rapid loss of altitude post-departure offers little time for corrective maneuvering due to terrain and construction density.

16.2 Air Traffic Controller Response

The Air Traffic Controller on duty reported “normal vectoring” of AI171 during the first 2 minutes of flight. However, transcripts suggest a sudden, high-pitched Mayday call at 3:11 AM, followed by a signal dropout.

The controller issued an immediate Runway 23 abort broadcast to incoming aircraft and activated crash rescue coordination. The timeline of ATC response is being evaluated by DGCA, though early indications suggest no procedural lapses in tower operations.


Chapter 17: The Human Toll – Voices from Meghani Nagar

17.1 Ground Victims and Survivors

The aircraft tore into the BJ Medical College hostel, killing 29 students and injuring 42 others. The structure housed over 300 residents, many of whom were in deep sleep at the time.

Survivor Amit Solanki, a third-year student, recounted:

“We heard a deafening roar and then everything exploded. Bricks, glass, blood… my friends were gone in a second.”

Local NGOs and state disaster relief teams are providing psychological support, temporary shelters, and victim identification assistance.

17.2 Firefighting and Rescue Operation

The Ahmedabad Fire Department mobilized 19 fire tenders and 12 ambulances within 15 minutes. The fire was declared contained by 5:45 AM, but smoldering wreckage prevented full access until the next day.

Forensic teams have retrieved partial remains, ID cards, and DNA samples. Gujarat Health Department has confirmed that body identification is expected to take weeks, given the extent of trauma and thermal injuries.


Chapter 18: Institutional Response and Compensation Framework

18.1 Central Compensation Package

Union Civil Aviation Ministry has announced:

  • ₹50 lakh ex gratia for next of kin of each onboard fatality
  • ₹25 lakh for each deceased ground victim
  • ₹10 lakh for seriously injured survivors
  • ₹5 lakh for minor injuries

These amounts are in addition to insurance claims from Air India and third-party liability under the Montreal Convention, applicable for international flights.

18.2 Committee Access and Transparency

Minister Rammohan Naidu confirmed that the High-Level Committee, chaired by the Home Secretary, now has access to:

  • Cockpit Voice and Flight Data Recorder extracts
  • Air Traffic Control logs and radar transcripts
  • Maintenance records and simulator history
  • Pilot health and duty hour reports
  • Witness testimonies, including Neelam Desai’s statement

The report is expected by mid-September 2025, though the timeline is subject to extension based on international coordination with Boeing and Rolls-Royce.

Chapter 19: Telemetry Extraction – Reconstructing the Aircraft’s Final Minutes

19.1 Initial Black Box Data Points (Unofficial Leak)

Although the Aircraft Accident Investigation Bureau (AAIB) has not officially released the full CVR and FDR data, sources close to the investigation revealed select telemetry patterns from the black box. Key reconstructed flight data from the first 220 seconds of AI171’s flight show:

  • Takeoff Speed: 167 knots
  • Normal climb to 4,300 feet in the first 125 seconds
  • Autopilot engaged at 3:09 AM
  • Sudden bank to the right (~38°) at 3:10:47
  • Autopilot disengaged manually at 3:10:53
  • Rapid pitch-down command recorded immediately afterward
  • Final vertical speed: –11,500 feet/min
  • Final airspeed before impact: 382 knots

The cockpit voice recorder reportedly captured repeated stall warnings, a possible “engine flameout” shout from the captain, and a loud mechanical thud consistent with engine component failure.

19.2 Possible Sequence of Failure

While all data is still under expert review, preliminary telemetry suggests:

  • Engine no. 2 exhibited a sudden drop in RPM (N1) followed by erratic behavior.
  • The aircraft’s pitch and roll deviations were not aligned with normal pilot correction patterns, suggesting disorientation or simultaneous control input failures.
  • A manual override of autopilot functions and a last-minute attempt to regain altitude were unsuccessful due to loss of lift or thrust asymmetry.

Chapter 20: Engine Behavior Modeling – Rolls-Royce Trent 1000 Under Scrutiny

20.1 Engine Background

The Boeing 787-7 Dreamliner in question was powered by Rolls-Royce Trent 1000 Package C engines. Though widely used globally, this engine series has been flagged in the past for:

  • Intermediate pressure turbine blade cracking
  • Sudden in-flight vibration escalation
  • Accelerated wear on compressor blades
  • Uncommanded thrust rollback events

In 2019, multiple Dreamliner fleets globally faced thrust management software updates and blade retrofit campaigns due to reliability concerns under certain high-thrust climb scenarios.

20.2 Engine Performance Indicators from FDR

From recovered FDR extracts:

  • At 3:10:39, N2 RPM of engine no. 2 dropped by 42% within 4 seconds
  • Exhaust Gas Temperature (EGT) spiked above 1,050°C before sensors ceased data transmission
  • Fuel flow to engine no. 2 sharply declined moments before the pitch-down event

This data sequence has prompted speculation about:

  • Compressor stall or surge
  • Possible engine fire or explosion
  • A single-engine flameout, combined with control mismanagement, causing asymmetric thrust and roll

Rolls-Royce technical observers working with AAIB are currently modeling this sequence in simulators to understand failure propagation rates.


Chapter 21: Full Flight Simulation – AI171’s Last 180 Seconds

21.1 Simulated Path Using Recovered Data

Using telemetry extracted from the black box, the AAIB—assisted by ISRO’s aviation analytics wing and Boeing’s technical lab in Bengaluru—reconstructed the full flight trajectory. The key phases include:

  • Climb Phase: Smooth transition through 1,000–4,000 feet, normal attitude
  • Incident Trigger: Sudden yaw to the right due to thrust differential
  • Pilot Override: Manual disengagement of autopilot; nose pitch manually applied
  • Stall Conditions Detected: FDR showed the stall protection system tried to raise the nose
  • Final Dive: Aircraft began uncontrollable descent from 4,200 feet to impact in 16 seconds

21.2 Simulator Pilot Response Audit

Test pilots from Air India and DGCA replicated the scenario under controlled simulators. The result:

  • When engine failure was introduced in climb, aircraft remained controllable under standard procedures
  • However, if dual failure and thrust asymmetry occurred during pilot autopilot disengagement, the window for recovery shrank to <10 seconds, especially over densely populated zones

These simulations are being recorded and archived to support the final investigation report and help update training modules for future crew.


Chapter 22: Global Comparative Cases – Do Patterns Emerge?

22.1 Air France Flight 447 (2009)

  • Aircraft: Airbus A330
  • Cause: Pitot tube icing, erroneous airspeed, and human error
  • Similarity: Disorientation at high altitude, autopilot disengagement, stall mismanagement

AI171 parallels AF447 in its human-machine dissonance—autopilot disengagement followed by poorly timed corrective inputs.

22.2 Ethiopian Airlines Flight 302 (2019)

  • Aircraft: Boeing 737 MAX 8
  • Cause: MCAS system pushing nose down due to faulty sensor
  • Similarity: Rapid descent, software override, failed recovery window

Though AI171 involved no known software malfunction, the speed of system failure and recovery attempt resembles Ethiopian 302’s brief final struggle.

22.3 Japan Airlines Flight 123 (1985)

  • Aircraft: Boeing 747SR
  • Cause: Rear bulkhead rupture, loss of hydraulics
  • Similarity: High fatality crash into mountainous terrain after partial system failure

All three cases share one grim feature: a sharp break in situational control post-failure—something AI171’s flight path also indicates.


Chapter 23: ICAO Guidelines and India’s Post-Crash Reforms

23.1 ICAO Annex 13 Compliance

India’s AAIB is proceeding in line with ICAO Annex 13, which mandates:

  • Timely notification of crash details
  • Protection and non-tampering of CVR/FDR
  • Transparent data access to stakeholders
  • Publication of a Final Report with factual, analytical, and safety recommendation sections

International observers from Boeing, Rolls-Royce, and ICAO’s Asia-Pacific Office have been formally invited to participate.

23.2 Proposed Indian Safety Reforms

Following the AI171 disaster, the Ministry of Civil Aviation has circulated a draft reform roadmap, focusing on:

  • Mandatory crew fatigue detection software across all long-haul fleets
  • Quarterly mental health checks for pilots and flight engineers
  • Real-time engine performance monitoring systems with auto-flagging for anomalies
  • Simulation-based failover training using AI171 trajectory data
  • Independent airport zoning review boards to assess future terminal expansion against flight corridor safety

These reforms are undergoing consultation with stakeholders and are expected to be formalized into amendments in the Civil Aviation Requirements (CAR) guidelines by late 2025.

Chapter 24: High-Level Committee Report – The Final Findings (Expected)

24.1 Committee’s Mandate and Deadline

The High-Level Committee formed by the Union Government, headed by the Union Home Secretary, and comprising senior representatives from the Ministry of Civil Aviation, DGCA, AAIB, the Indian Air Force, HAL, and the Gujarat State Government, is scheduled to submit its report by mid-September 2025.

The committee’s mandate includes:

  • Establishing the primary cause of the AI171 crash
  • Identifying secondary factors (e.g., fatigue, weather, human error, or technical design)
  • Recommending legal, procedural, and policy changes
  • Suggesting accountability actions, if negligence is found

The Ministry of Civil Aviation has confirmed that data from the FDR and CVR will be published in summarized format for public review to ensure transparency while maintaining operational sensitivity.

24.2 Preliminary Analysis Outcomes

While the official report is pending, early technical and operational indications point to:

  • A right engine flameout or compressor surge as the initiating event
  • Pilot disorientation or misjudgment during the attempt to recover from asymmetric thrust
  • A possible loss of situational awareness in an increasingly chaotic cockpit, as evident from CVR snippets
  • Contributing infrastructure vulnerabilities, such as high-density residential zones beneath departure paths

25.1 National-Level Legal Proceedings

Multiple legal cases have already been filed:

  • Public Interest Litigations (PILs) in the Gujarat High Court seeking review of airport departure zoning and construction approvals
  • A class-action suit by victims’ families against Air India, citing “willful negligence” in aircraft maintenance and safety oversight
  • Petitions by student families from BJ Medical College for gross endangerment by aviation authorities

The Gujarat State Government has promised fast-track judicial support and has initiated an independent civil engineering review of all buildings in Meghani Nagar affected by the crash shockwave.

25.2 International Jurisdiction and Montreal Convention Claims

Since AI171 was an international flight bound for London Gatwick, it falls under the Montreal Convention of 1999, which regulates compensation for international aviation accidents.

Under the Convention:

  • Air India is strictly liable up to 113,100 SDRs (approx ₹1.3 crore) per passenger without needing to prove fault
  • Higher compensation may be awarded if negligence is proven

Air India’s legal team is working with insurance providers and international aviation lawyers to process individual claims for passengers, including several foreign nationals.


Chapter 26: Insurance, Compensation, and Economic Aftermath

26.1 Compensation Breakdown

In accordance with government declarations and applicable international protocols:

  • ₹50 lakh ex gratia announced by the Union Government for each onboard fatality
  • ₹25 lakh for ground fatalities
  • ₹10 lakh – ₹5 lakh for the injured depending on severity
  • Additional life insurance payouts from policies purchased individually or via employer groups
  • Third-party liability insurance for non-passenger victims under Air India’s corporate aviation policy

India’s largest public sector insurer, New India Assurance, is handling the bulk of the settlement process, with Swiss Re and Lloyd’s of London acting as reinsurers.

26.2 Economic Toll

Preliminary estimates from India’s Ministry of Civil Aviation suggest:

  • Direct economic damage: ₹230 crore (loss of aircraft, compensation, infrastructure damage)
  • Indirect damage: ₹600 crore (insurance premiums, litigation, long-term flight re-routing costs)
  • Infrastructure loss at BJ Medical College: ₹80 crore
  • Future capital for safety upgrades and fleet inspections: ₹1,200 crore

These costs are expected to be absorbed over the next 5 years via policy adjustments, aviation cess reforms, and airline audit-linked liabilities.


Chapter 27: The Families Left Behind – Psychological and Social Fallout

27.1 Grieving Without Closure

With the majority of bodies either unrecognizable or destroyed, many families remain in psychological limbo. DNA identification labs in Hyderabad and Delhi are still processing remains, and counseling centers have been set up in 11 cities.

Amit Solanki, a BJ Medical student who lost his two roommates, said in a televised interview:

“We still see the room charred, their notebooks half-burnt, and it’s like they’re just gone—like it never made sense that they died from a plane.”

27.2 Memorial Plans and Institutional Support

The Gujarat Government has proposed:

  • A memorial complex and trauma counseling center in Meghani Nagar
  • Scholarships in the name of deceased students
  • Fast-track resettlement and reconstruction of hostel buildings

Air India, under Tata’s stewardship, has pledged to support families of onboard crew and passengers through a new aviation disaster relief trust, seeded with ₹150 crore.


Chapter 28: International Observers and Industry Responses

28.1 Boeing and Rolls-Royce Responses

Both Boeing and Rolls-Royce have issued separate statements offering technical cooperation and independent investigation rights, but have refrained from public attribution of fault pending the AAIB report.

Notably:

  • Boeing has dispatched a 12-member technical audit team to assist India’s AAIB
  • Rolls-Royce is conducting a fleet-wide forensic analysis of all Trent 1000-C units in South Asia

28.2 ICAO, IATA, and International Attention

  • ICAO has included the AI171 crash on its 2025 priority review docket
  • IATA (International Air Transport Association) has advised all Dreamliner operators to undergo mid-life engine diagnostics
  • Several global aviation regulators (FAA, EASA) are closely monitoring India’s post-crash regulatory amendments

India’s AAIB has been praised by international observers for swift containment, transparent public communication, and a disciplined chain of custody for investigative materials.


Chapter 29: Aviation Policy Evolution – What Comes Next?

29.1 Immediate DGCA Reforms

In the months following the crash, the Directorate General of Civil Aviation (DGCA) has enacted several interim directives:

  • Mandatory twin-engine reliability reports before each international leg
  • Hard limit on overnight duty rosters for long-haul crew
  • Pilot simulator training refreshers every 3 months
  • Mandatory black box lab infrastructure upgrades in Delhi and Hyderabad

A full revision of Civil Aviation Requirements (CAR) Section 7 on safety audits is expected by December 2025.

29.2 Creation of India’s National Air Safety Council

The Ministry of Civil Aviation has announced plans to establish a National Air Safety Council—an independent body with:

  • Full authority to audit airlines, ATC systems, and OEM equipment vendors
  • Oversight on pilot mental health frameworks
  • Power to recall or ground aircraft pending safety disputes

The Council, likely to be modeled on America’s NTSB or Europe’s EASA, will ensure that incidents like AI171 don’t depend solely on reactive governance.


Chapter 30: Conclusion – Lessons, Loss, and Legacy

The Air India AI171 crash is not merely a tragedy—it is a turning point.

It revealed vulnerabilities not just in machines but in systems, protocols, human responses, and institutional preparedness. It exposed the limits of automation, the consequences of fatigue, and the dangers of densely populated flight corridors. But it also showcased resilience, transparency, and the promise of reform.

As the families mourn and the investigation nears conclusion, India’s aviation sector must now take the next leap: not just to learn, but to lead—by ensuring that every policy, every runway, and every cockpit echoes the memory of those who perished on June 12.

Also Read : Israel-Iran Ceasefire Agreement Ends 7-Day Operation: Tehran Airspace Penetrated, Missile Sites Targeted

Share This Article
Journalist
Hi, I’m Raghav Mehta, a journalist who believes in the power of well-told stories to inform, inspire, and ignite change. I specialize in reporting on politics, culture, and grassroots issues that often go unnoticed. My writing is driven by curiosity, integrity, and a deep respect for the truth. Every article I write is a step toward making journalism more human and more impactful.
Leave a Comment

Leave a Reply